A pine 1x3 half of a 2x4 plywood MDF even leftover baseboard material. An ordinary hammer can be used but is hard on the handle of the chisel and can damage it. All this gave me enough information to make my own mallet.

Mike Peace gives you some plans to go by he even shows you how to convert or create a dead blow mallet with lead shot or BB s.

Woodworking Project details https ibuildit.ca projects wooden-mallet My version of a classic design wooden mallet. Easy Turn Making A Wood Mallet As A Beginner Woodturning Project wood mallet woodturning project. Ouch SO I did some searching here on LJ s and found some basic plans as well as watching a couple of videos including the one by Steve Marin. The chisel holder is made from two long strips of wood about 3 4 thick and 2 3 8 tall. The handle is a scrap piece of the ash I used on my step stool build already planed down to 3 4 thick. Mallet head is a wood sandwich Quick and Easy Chisel Holder. It also helped that I missed the chisel one or two times and the hammer hit my hand.

I cut it to a rough width of 1-1 2 I cut it to a rough width of 1-1 2 Like the original the handle will be tapered and wedge into a tapered mortise in the head. The plans I used as a basis for my mallet are here. It s functional but pretty battered now and I d wanted to make a proper one ever since I saw a very short set of instructions in an old Lee Valley Tools newsletter.I figured it would be a fun build and it would give me a good excuse to try out my new router table. A good mallet can be handy for other things as well. All of the parts are recycled material the head i I used some birch I already had in the shop but you could use literally any type of wood for this. Build a Better Joiner s Mallet Domed Head Provides Forgiving Strike Surface. Using a wood chisel to chop out a mortise or groove is something that we often need to do.

As I said turning a wood mallet is a good beginner project. Never use a hammer to hit a wood chisel ..look at a woodworker chisel ends to see if he is a craftsman or botcher my malletts are turned and the head is ovalved ..take care stay safe john WALES UK. I made a mallet years ago it was a block of wood with part of an old broomstick glued in as a handle photo 2 .

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