When edge-gluing boards to make a solid-wood panel you can use hardwood cauls about 1 in. Tighten the plastic knobs on the cauls and then squeeze the boards together with the clamps. When the glue has dried remove the clamps and cauls and clean away any dried glue clinging to the caul surface.

These shop assistants allow you to do bigger glue ups with fewer clamps.

Woodworking In today s woodworking video I show you how to make a quick and dirty shop jig to help you achieve perfect flat-panel glue-ups using clamping cauls. If you waxed the cauls well the glue will pop right off. The crown of the cambered caul goes on the center of the joint and the ends get clamped down. New woodworking tools attachments jigs and techniques come along on old ways are often forgotten. Put waxed paper between the cauls and the workpiece to prevent the glue from attaching the cauls to the workpiece. For cabinet cases and edge banding you can t beat clamping cauls to make glue ups go faster and to spread clamping pressure evenly. Clean them up and add a fresh coat of wax and they will be ready for several more uses. But not everyone has the latest tools jigs and techniques in fact many especially in woodworking like doing things the traditional way and what could be more traditional than Traditionally fashioned from spare lengths of wood these shop aids provide two critical benefits during the glue-up process They protect the workpiece from the marring effects of metal clamping feet Shop Made Clamping Cauls.

Thick by 2 in. Their slightly curved shape helps apply pressure to places where clamps alone can t reach. Clamping cauls have been valuable workshop aids for as long as woodworkers have been gluing up assemblies to make furniture and cabinetry. In this glue up six cauls are used to keep the boards of the panel aligned. Clamping cauls have probably been around as long as woodworking but they seem to come in and out of favor. One of their most common uses is in applying clamping pressure across the shelf dado in the side of a case piece where it s imperative to achieve pressure across the A more common use of cauls is during a panel glue up - the cauls are used to keep the boards aligned during glue up. Cambered or curved cauls are a great resource to have in your glue-up arsenal. After several uses the glue may begin adhering to the cauls better. Make big glue ups a cinch with clamping cauls made from scrap 2x4s.

Related Links Previous Question on Curved Cauls Fine Woodworking Article on Making Curved Cauls Keep The Pressure On With Woodpeckers Clamping Cauls This applies the needed pressure all the way across the joint. The simplest cauls are great for tabletop glue-ups. Wide by up to 30 in. The trick is figuring out how much of a curve to put into the caul in the first place. The cauls also keep the panel flat during glue up and minimize the amount of work and lost wood to get it flat later. There s no reason to buy clamping cauls. To use the cauls apply glue to the edges of your boards and assemble them without tightening the bar clamps. Use them in pairs to sandwich the boards together and keep them flush while other clamps apply the main pressure to the boards edges.

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